China Custom Custom CNC Machining Metal Globoid Double Envelope Worm Gear manufacturer

Product Description

Product Description

 

Production Process CNC Machining, Casting, Sheet Metal Fabrication, Laser Cutting, Welding.
Drawing Format PDF, DWG, STP, STEP, IGS, Etc
Material Aluminum, Steel, Stainless Steel, Brass, Copper, Titanium 
Tolerance General tolerance ± 0.2 mm, The min tolerance is ± 0.005mm
Surface roughness Min Ra0.2μm
Radian Internal Angle Radian 0.05 mm
Packing  EPE foam/ Anti-Rust Paper/ Stretch Film/ Plastic bag +Carton
Finish As Machined, Sandblasting, Anodized, Zinc Plated, Black Oxide, Brushed, Polished, PVD

Materials & Finishs

 

Testing Equipment

–We will use plug gauge, pass gauge and caliper to test parts for general tolerance.

–For products with high customer requirements and strict tolerances, we will use Vision measurements to ensure that the tolerances are within the allowable range.

–If the customer has requirements for hardness and corrosion resistance, we will also issue a corresponding report to the customer for inspection.
 

Packaging & Shipping

Company Profile

We passed IATF16949:2016, ISO9001-2015 and SGS certificate, also passed the audit of 1 of the world’s top 500 Valeo, Jinbang is a professional integrated enterprise, we export CNC machining parts, hardware, and fastener and a variety of high qual accessories. Our products have been exported to Japan, Korea, America, Canada England and Belgium, etc We can assure the quality, is 1 of the suppliers of many famous enterprises. What kinds of products are you looking for? please contact, we will be the first time to respond to!

FAQ

1, How to ensure that every process’s quality?
Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products.
2, How long is your delivery time?
For products we have stock, within 15 days; If customized, according to your quantity, about 20-25days.
3, What is your payment method?
Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges.
4, Can you provide a sample?
Sure, for stocked products, we will provide free samples and you will be charged for shipping. 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: After-Sales Service
Warranty: 100% Full Inspection
Condition: New
Certification: CE, RoHS, GS, ISO9001, SGS
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

On request
Customization:
Available

|

Customized Request

gear pump

What are the safety considerations when using gear pump systems?

When using gear pump systems, several safety considerations should be taken into account. Here’s a detailed explanation:

1. Pressure and Temperature Ratings:

Ensure that the gear pump system components, including the pump itself, piping, and fittings, are appropriately rated for the operating pressure and temperature. Exceeding these limits can lead to component failure, leaks, or other safety hazards. Refer to the manufacturer’s specifications and guidelines to ensure compliance with the recommended pressure and temperature ratings.

2. Proper Installation:

Follow proper installation procedures to ensure the gear pump system is securely and accurately installed. Improper installation can lead to leaks, misalignment, or excessive vibrations, which can compromise the safety and performance of the system. Adhere to manufacturer instructions and industry standards for installation practices.

3. Electrical Safety:

If the gear pump system is powered by electricity, adhere to electrical safety guidelines. Ensure proper grounding, use appropriate circuit protection devices, and follow electrical codes and regulations. Regularly inspect electrical connections and wiring for any signs of damage or wear, and address any issues promptly.

4. Hazardous Materials Handling:

If the gear pump system is used to transfer hazardous materials, such as flammable or toxic substances, additional safety measures should be implemented. Follow proper protocols for handling, storage, and disposal of hazardous materials. Use appropriate personal protective equipment (PPE) and ensure proper ventilation in the working area to minimize exposure risks.

5. Emergency Shutdown Procedures:

Establish clear and accessible emergency shutdown procedures for the gear pump system. Ensure that all personnel involved in operating or maintaining the system are familiar with these procedures. This includes knowing how to quickly and safely shut down the system in case of emergencies, such as leaks, equipment malfunctions, or other hazardous situations.

6. Regular Maintenance and Inspection:

Implement a regular maintenance and inspection schedule for the gear pump system. This includes routine checks for leaks, abnormal vibrations, unusual noises, or any signs of wear or damage. Proper lubrication, seal replacement, and cleaning should also be performed according to the manufacturer’s recommendations. Regular maintenance helps identify and address potential safety issues before they escalate.

7. Operator Training:

Ensure that operators and maintenance personnel receive proper training on the safe operation and maintenance of the gear pump system. Training should cover system operation, safety protocols, emergency procedures, and the use of any required personal protective equipment (PPE). Well-trained personnel are essential for safe and efficient operation of the gear pump system.

It is important to note that the above considerations serve as general guidelines, and specific safety requirements may vary depending on the application, industry, and local regulations. Consulting with safety professionals and referring to industry standards and guidelines can provide further guidance on ensuring the safe use of gear pump systems.

gear pump

Can gear pumps handle abrasive and corrosive fluids effectively?

Gear pumps are generally not the most suitable choice for handling abrasive and corrosive fluids effectively. Here’s a detailed explanation:

1. Abrasive Fluids:

Abrasive fluids contain solid particles that can cause wear and damage to pump components. Gear pumps have tight clearances between the gear teeth and the pump housing, and the presence of abrasive particles can lead to accelerated wear and reduced pump efficiency. The abrasive particles can cause erosion of the gears, housing, and other internal surfaces, leading to increased clearances and decreased pump performance over time. While gear pumps may be able to handle some mildly abrasive fluids, they are not designed for heavy-duty abrasive applications.

2. Corrosive Fluids:

Corrosive fluids can chemically attack and degrade the materials used in gear pumps. Many gear pumps are constructed using materials such as cast iron, stainless steel, or bronze, which offer good resistance to corrosion in a wide range of fluids. However, highly corrosive fluids, such as strong acids or alkalis, can still cause damage to these materials over time, leading to leaks, reduced performance, or even pump failure. In corrosive fluid applications, it is often necessary to use specialized materials or corrosion-resistant coatings to protect the pump components.

3. Alternative Options:

For handling abrasive and corrosive fluids effectively, alternative pump technologies are often preferred. Some options include:

  • Diaphragm Pumps: Diaphragm pumps use a flexible diaphragm to handle abrasive and corrosive fluids. The diaphragm separates the fluid from the pump components, protecting them from direct contact with the fluid.
  • Peristaltic Pumps: Peristaltic pumps use a flexible tube or hose to transport fluids. The fluid only comes into contact with the tube, which can be made from materials resistant to abrasion and corrosion.
  • Centrifugal Pumps: Centrifugal pumps are often used for abrasive and corrosive fluids. They rely on the centrifugal force generated by a rotating impeller to move the fluid, and they can be constructed with materials that withstand the corrosive effects of the fluid.
  • Progressive Cavity Pumps: Progressive cavity pumps use a rotating screw-like rotor inside a rubber stator to transfer fluids. The design allows for gentle handling of abrasive and corrosive fluids without significant wear or damage.

In summary, while gear pumps can handle some mildly abrasive fluids and certain corrosive fluids, they are not typically the most effective choice for handling highly abrasive or corrosive fluids. For such applications, alternative pump technologies that are specifically designed to handle abrasive or corrosive fluids should be considered to ensure optimal performance, longevity, and reliability.

gear pump

How does a gear pump contribute to pumping viscous fluids?

A gear pump is particularly effective in pumping viscous fluids due to several contributing factors. Here’s a detailed explanation:

1. Positive Displacement:

One of the key advantages of gear pumps is their positive displacement operation. As the gears rotate, they create expanding and contracting chambers between the gear teeth and the pump casing. This positive displacement action effectively traps and carries a fixed volume of fluid with each revolution, regardless of its viscosity.

2. Close Tolerance Design:

Gear pumps are designed with close tolerances between the gears and between the gears and the casing. This tight clearance helps to minimize internal leakage and slippage of the fluid, ensuring efficient transfer of even highly viscous fluids. The close tolerance design also contributes to the pump’s ability to generate high pressures, which may be required when pumping viscous fluids.

3. Gear Tooth Geometry:

The gear tooth geometry of a gear pump plays a significant role in pumping viscous fluids. Gear pumps typically use gears with large tooth clearances and relatively large tooth depths. This design allows for better fluid flow and reduces the likelihood of fluid entrapment between the gear teeth. The gear tooth geometry promotes smoother and more effective displacement of viscous fluids.

4. Slow Speed Operation:

Pumping viscous fluids often requires slower pump speeds to maintain efficient flow. Gear pumps are well-suited for this purpose as they can operate at lower speeds without sacrificing their positive displacement characteristics. The slower speed allows the fluid more time to fill the expanding chambers between the gear teeth, resulting in improved pumping efficiency.

5. Heating and Insulation:

In some cases, heating the viscous fluid or insulating the pump can contribute to better fluid transfer. Gear pumps can be designed with heating or jacketing options to provide controlled heating of the fluid, reducing its viscosity and facilitating easier pumping. Insulation can also help maintain the fluid’s temperature during the pumping process, preventing excessive cooling and thickening of the fluid.

6. Material Selection:

Gear pumps can be constructed using materials that are well-suited for handling viscous fluids. Materials such as cast iron, stainless steel, or specific polymers may be chosen based on the compatibility with the viscous fluid’s characteristics. Proper material selection ensures the pump’s longevity and minimizes the risk of damage or clogging when pumping viscous fluids.

Overall, the positive displacement operation, close tolerance design, gear tooth geometry, slow speed operation, heating and insulation options, and material selection of gear pumps collectively contribute to their effectiveness in pumping viscous fluids. These factors enable gear pumps to handle a wide range of viscosities and ensure efficient fluid transfer in various industrial applications.

China Custom Custom CNC Machining Metal Globoid Double Envelope Worm Gear manufacturer China Custom Custom CNC Machining Metal Globoid Double Envelope Worm Gear manufacturer
editor by CX 2024-03-27

Tags:

gear pump

As one of leading gear pump manufacturers, suppliers and exporters of mechanical products, We offer gear pump and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of gear pump

Recent Posts