China high quality 2BV2 060-Ex Liquid Ring Vacuum Pump vacuum pump adapter

Product Description

 

Product Description

2BV2 060-Ex Liquid Ring Vacuum Pump
2BV series liquid ring vacuum pumps are suitable for pumping the gases and steam. Its suction pressure can reach 33mbar (abs) (i.e. 97 % vacuum degree). If the transformer oil is used as the operating liquid, these pumps are called oil ring vacuum pump and the suction pressure can reach 6.7mbar (abs) (i.e. 99 % vacuum degree). So the oil ring vacuum pumps can replace the reciprocated vacuum pumps completely. When the liquid ring vacuum pumps work under the condition near the limited vacuum for a long time, it is necessary to couple with the cavitation protection pipe in order to get rid of the screaming and protect the pump.
When the compressor is working, the maximum pressure is 0.26MPa (abs). And the higher of discharge pressure, the larger of the power of the compressors. So it is necessary that the data of the discharge pressure is provided to choose the proper motor.
2BV2-Ex, 2BV6 series water ring vacuum pumps and compressors are mainly used for pumping the explosive gases or work in the flammable and explosive environment. The technical parameter of each type is the same as the corresponding type of the 2BV2 or 2BV5 series products.
2BV series stainless steel pumps can be used under the conditions with higher requirements for the corrosive-proof or the lustration.
According to the working situation, the material of all the parts where the liquid flows (i.e. pump casing, pump cover, port plate, and impeller) are made of various stainless steel as bellow:
SUS304 (0Cr18Ni9), SUS316 (0Cr17Ni12Mo2), SUS316L (00Cr17Ni14Mo2)
the material of the shaft is 2Cr13 or 0Cr18Ni12Mo2Ti
the mechanical seals are used the John Crane products and the seals material is optional for FPM or PTFE.

Detailed Photos

Product features

2BV series products possess the characteristics as bellow

  • The close-coupled design is convenient to install and can save space.
  • The standard seals are all used the John Crane mechanical seals.
  • 2BV series products have the cavitation protection port. When they work under the condition near the limited vacuum, the cavitation protect port opens (or connects with the separator) to get rid of the screaming to protect the pump.
  • Aluminum bronze impeller is of high intensity and wearing well. The erosive-proof capacity of the pump can be improved by using it. If the parts where the liquid flows are made of the stainless steel, the pumps can be used under the more rigorous condition.
  • The unique design of the discharge port can protect the pump from the over-pressure to ensure the best efficient performance in the working range of the pump.
  • The motors are all adopted Y2 series products. The protection class is IP54 or IP55 (normal is IP44) and the insulation grade is F.
  • The bearings are all used the imported products with brand name of CHINAMFG or NSK

 

Product Parameters

 

Type Suction capacity
m3/min
Limited vacuum
mbar(MPa)
Motor power
kW
Explosive-proof grade of motor Protection grade of motor Pump Speed
r.p.m
Liquid flowrate
L/min
Noise
dB(A)
Weight
kg
2BV2 060 0.45

33mbar
(-0.098MPa)

1.1

No

IP54

2880 2 62 31
2BV2 061 0.86   1.5     2880 2 65 35
2BV2 070 1.33   3     2850 2.5 66 56
2BV2 071 1.83   4     2860 4.2 72 65
                   
2BV2 060-Ex 0.45   1.1

dIIBT4

IP55

2880 2 62 39
2BV2 061-Ex 0.86   1.5     2880 2 65 45
2BV2 070-Ex 1.33   3     2850 2.5 66 66
2BV2 071-Ex 1.83   4     2860 4.2 72 77
2BV5 110 2.75   4

No

IP54

1450 6.7 63 103
2BV5 111 3.83   5.5     1450 8.3 68 117
2BV5 121 4.66   7.5     1450 10 69 149
2BV5 131 6.66   11     1430 15 73 205
2BV5 161 8.33   15     970 20 74 331
2BV6 110 2.75   4

dIIBT4

IP55

1450 6.7 63 153
2BV6 111 3.83   5.5     1450 8.3 68 208
2BV6 121 4.66   7.5     1450 10 69 240
2BV6 131 6.66   11     1430 15 73 320
2BV6 161 8.33   15     970 20 74 446

Company Profile

 


Greentech International (Xihu (West Lake) Dis.) Co.,Ltd is the professional supplier for CHINAMFG copy liquid ring vacuum pump and compressor. All our pumps are interchangeable with CHINAMFG both in dimension and performance. Most our client are using our pump to replace their existed CHINAMFG and CHINAMFG pump. Some clients are also buying our spare parts for original CHINAMFG pump repair.

As a CHINAMFG in vacuum pump field, the company has its own professional technical center, advanced equipment, foundry and machining workshop, assembling workshop and test center. Assure our products high quality, the company carry out 100% performance testing for all orders. Our strict quality control system and process guarantee that our products are produced according to the highest industrial standards, include casting material inspection, casting dimension inspection, welded part material inspection, dye penetrant inspection for welded parts, machining dimension inspection, balance testing for rotor, hydraulic pressure testing for casing and cover, dimension inspection for all finished parts before assembling.

Due to our high quality and competitive price, our pump are widely used for original CHINAMFG and CHINAMFG pump replacement in Mining industry, Electric power industry, petro chemical industry, pulp and paper industry, pharmaceutical industry, environment industry, food and beverage industry, Marine industry and other general industry process.

Our experienced and knowledgeable staff is dedicated to providing high quality products and after sales supports. Welcome clients to contact us and establish business relation ship.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Liquid Ring Vacuum Pump
Exhauster Method: Liquid Ring Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Pre-Suction Pump
Working Conditions: Wet
Customization:
Available

|

vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China high quality 2BV2 060-Ex Liquid Ring Vacuum Pump   vacuum pump adapter	China high quality 2BV2 060-Ex Liquid Ring Vacuum Pump   vacuum pump adapter
editor by Dream 2024-05-02

gear pump

As one of leading gear pump manufacturers, suppliers and exporters of mechanical products, We offer gear pump and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of gear pump

Recent Posts